Story 1 - Create Picklist
Once CSR puts the orders in approved status , they are in suitable state to be moved to warehouse for their fulfilment. In warehouse, the user (Warehouse Manager) selects a collection of orders on the basis of shipping method, warehouse area or order size. This grouping allows user to get the multiple orders picked in one go and also optimize the quick delivery of the orders. The orders are grouped in a picking plan. Here, user can fulfil a single order also in case he receives a request of a premium customer which need to be fulfilled on high priority.
Use Case:
Use Case Name | Create Picklist |
Trigger | The Warehouse Manager assesses Warehouse application |
Precondition | The order is in Approved status. |
Basic Path |
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Alternative Path 1 | In step 3, if the user selects criteria to search by Warehouse Area, the system creates and presents a picking plan on the basis of different warehouse area(s) available. |
Alternative Path 2 | In step 3, if the user selects to search by Order Size, the system creates and presents a picking plan on the basis of Order Size limits set in the system. |
Alternative Path 3 | In step 3, the user can select any combination of option for search by criteria |
Alternative Path 4 | The user can select a single order for creating Picklist. 1. User selects the 'Picking' tab. |
Post-condition | The Picklist is created in the system. |
Exception Paths | The user may abandon the search at any time. |
Story 2 - Manage Picklist
The user (Warehouse Manager) keeps track of the picklists in the system. User can assign a picker and hand-over the picking plan to the picker. Picker will pick the items from the warehouse as mentioned in the picking plan and accordingly he/she will put them in bins of his picking cart. In case he/she finds that picklist(s) is/are not picked yet, user can re-print the Picklist(s) and assign to the picker. In case the user receives notification from the picker that the picklist has been picked from the warehouse, he/she should be able to mark the picklist as 'Picked'. If needed user may cancel the picklist also. In this case the orders in the picklist should be re-available while creating next picking plan. Notably, the picklist can only be cancelled if it is in 'Input' or 'Printed' status.
Use Case:
Use Case Name | Manage Picklist |
XRef | Story 1: Create Picklist |
Trigger | The Warehouse Manager selects 'Manage Picklists' option. |
Precondition | Picklists(ready to be picked) exist in the system. |
Basic Path |
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Post-condition | The status of the Picklist is updated. |
Exception Paths | User may abandon the system at any time. |
Story 3 - Pack Order
Once the picker completes the picking of the order items in the picklist, he/she takes his cart to the packing station for packing of the orders. At packing station, the packer verifies the items of the order in the picklist against items in the picking bin. User (Packer) can provide the handling instructions to the shipper in case he finds the order items need special handling care for delivery. User puts the order items on the weighing machine and records the weight and size of the order items, here user may decide to ship the order in one or multiple shipments(packages) on the basis of dimensions and weight of the order items. User can also ship partial order if few of the order items are back-ordered. User may put the order on hold, in case he finds the order items in the bin do not match with he actual ordered items. Once the shipment package has been completed, user can mark the shipment package as 'Packed' and go ahead for the shipment details. Invoice and packing slip are automatically sent for printing on network configured printer. At this point, the payment get captured in the system and GL ledgers are updated automatically. If due to some reasons, e.g. Shipper's site is down because of some network issue and the process cannot be completed online, then user can proceed with the offline shipping method, here user will manually(by phone calling the shipper) get the tracking number from the shipper and will complete the order manually.
Use Case:
Use Case Name | Pack Order |
XRef | User Story 2: Manage Picklist |
Trigger | Packer selects the order to be packed |
Precondition | User has accessed the Shipments main screen and the orders exist in the system which are ready to be packed(Picklist containing is in Input/Assigned/Picked/Printed status or the order is in Approved status). |
Basic Path |
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Alternative Path | If the order is in multiple Picklist Bins then system should display error message. Packer should enter Picklist Bin Id only, to follow the basic path of the use case. |
Post-condition | User packs the shipment and hands over to shipping carrier. Payment is captured and general ledgers of accounting are updated. |
Exception Paths | User may abandon the operation at any time. The packing process resumes from where it was abandoned earlier. |
Story 4 - Receiving inventory
The User (Shipment Receiver/Warehouse Manager) receives the purchase box from the shipper and verifies 'Purchase Order' for the items received against the items on order. If the quantity is not the quantity ordered or is of a different product, then Shipment Receiver should indicate the discrepancy on the 'Receiving Slip'. For rejecting any items, user will contact supplier and return the concerned items(it will be a manual process), here user is allowed to receive partial shipment also. The user keeps track of the quantity accepted in the inventory with the respective unit price of the product. The user can decide to put the products in existing location or some new place in warehouse. Once the user has completed verification and assignment of the location, he can mark the product as received. System should automatically update and adjust stock-levels received.
Use Case:
Use Case Name | Receiving Inventory |
Trigger | The Warehouse manager selects a purchase order or product to be received in the inventory. |
Precondition | Purchase order is in Approved status in the system |
Basic Path1 |
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Basic Path 2 |
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Post-condition | Products are received in the warehouse and the inventory counts get updated accordingly. |
Story 5 - Overview of product and Manage variances
The user (Warehouse Manager) reviews product details, where user will be provided with the current status of the product and its location details in warehouse. The user adds the variances in the inventory, in case the product is found damaged, lost, stolen or found in inventory at some other location. Some last variances should also be view-able to the user.
Use Case:
Use Case Name | Overview of Product and Manage Variances |
XRef | User story 4: Receiving |
Trigger | Warehouse manager wants to have a quick overview of the inventory for a specific product and enter variances found in the inventory. |
Precondition | Product is active in the system and have been received. |
Basic Path |
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Post-condition | The inventory has been updated. |
Story 6 - Inventory Count
The user (Warehouse Manager) performs inventory count and records data in XLS or CSV file. At this time, Warehouse has to stop its other functioning and also making new entries in software system. So fulfilment of orders, receiving of new items, intra warehouse stock movements should not be done while performing Periodic inventory count. User views the inventory of the product with its inventory details. User can view the inventory items with its locations and product Id(s). User can also find the deferences of the inventory items in inventory items details.
Use Case:
Use Case Name | Inventory Count |
Trigger | The warehouse manager accesses the warehouse application. |
Precondition | The warehouse stock has been counted and the data is ready with warehouse manager in xls or csv file format. |
Basic Path |
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Post-condition | The user is able view and export the inventory items. |
Story 7 - Stock Moves
User (Warehouse Manager) does changes in stocks in warehouse when goods are received, issued. Changes in stocks also takes place at storage locations when goods are moved from one location to another location within the warehouse or in between two warehouses. User makes decision for moving stocks on following criteria.
Stock moves needed before picking
In this case, when automatic reservations of goods are done for sales order, and goods are reserved from bulk storage location (because pick storage location does not have enough goods), goods needs to be moved to pick location before warehouse manager creates pick list and picker goes to pick goods from pick location. Here to fulfil sales order, stock movement is needed from bulk location to pick location. In this case, system will help to generate the need for stock movement.
Stocks are less than minimum threshold defined in pick storage location
When pick storage locations are set up in warehouse, some times warehouse manager sets minimum threshold quantity to be maintained in pick storage location. Warehouse manager also defines "move quantity" i.e quantity needed to restock when quantity in pick location is less than minimum threshold value. This is done to avoid scarcity of goods at picking location so that stock movement can be avoided before picking. In this case system will help to generate the recommendations for stock movement.
Use Case:
Use Case Name | Stock Moves |
Trigger | The Warehouse Manger accesses the warehouse application. |
Precondition | The inventory count has reached minimum threshold level for primary pick locations. |
Basic Path 1 |
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Basic Path 2 |
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Post-condition | User successfully moves the stock in warehouse. |